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Wednesday, April 2, 2025
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U.K. Edition

Pilosio to Unveil Pioneering Scaffolding and Formwork Solutions at Bauma 2025

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Italian construction solutions specialist Pilosio will unveil an extensive suite of innovative scaffolding, formwork, and vertical access systems at Bauma 2025, the world’s leading trade fair for construction machinery, held in Munich from 7–13 April.

Located at Stand B3-103, Pilosio will present a forward-thinking portfolio of products centred around aluminium, chosen for its exceptional combination of lightness, mechanical strength, and durability. 

The company’s exhibition stand is designed to replicate a real construction site environment, offering visitors both hands-on demonstrations and immersive virtual experiences of its latest technologies in action.

New Product Launches at Bauma 2025

 

High-Capacity Aluminium IXI Truss Beam

Developed in collaboration with Canada-based Optimal Access Solution Ltd, the IXI Truss Beam will make its debut as a modular, lightweight truss system for constructing wide-span platforms and temporary structures.

With a load-optimised design and components weighing just 18.5 kg/m², the IXI beam is compatible with both multidirectional scaffolding and traditional tube-and-coupler systems, allowing for complex hybrid structures on demanding sites. 

Aluminium Fly 105 Bracket

A significant advancement in cantilevered scaffolding, the new Aluminium Fly 105 Bracket builds upon Pilosio’s trusted steel model. The bracket’s lightweight construction enables faster installation, while its reversible design supports both tube and U-profile board connections.

Its Z-shaped frame incorporates a sliding walkway on the lower level, providing a cantilevered platform for bracket installation without interrupting pedestrian or road access—ideal for maintenance on bridges, cornices, and facades.

P75 Lightweight Aluminium Formwork

Pilosio will debut its P75 vertical frame formwork system, designed to redefine handling efficiency and site productivity. Engineered from high-performance aluminium alloy, the panels weigh just 21.00 kg/m² while withstanding concrete pressures of up to 60 kN/m². 

Available in 3.00 m and 1.5 m heights, the system is compatible with Pilosio’s established P300 steel system, making it suitable for a wide range of residential and commercial applications, especially where crane access is limited. Three facing options—phenolic plywood, wood/PVC composite, and Alkus PVC—offer long-term durability and suitability for fair-faced concrete finishes.

Quick Stripping Corner System

Designed to streamline formwork removal in confined pours such as elevator shafts and stairwells, Pilosio will introduce its Quick Stripping Corner. Compatible with both P75 and P300 systems, this solution supports manual, crane-assisted, and hydraulic stripping operations. Available in heights of 1.50 m and 3.00 m, the corners can be stacked for pours up to 9 metres in height.

PILOSIO UP Vertical Access Range

In partnership with Salerno Ponteggi, Pilosio will present the new PILOSIO UP range of construction hoists, transport platforms, and self-erecting work platforms. Ranging from the compact PT900 to the high-capacity PT4000 Twin, the hoists are built for efficiency, modularity, and ease of installation, addressing the diverse access needs of industrial, infrastructure, and high-rise projects.

Flagship Systems and Technological Demonstrations

 

FlyDeck Suspended Platform

Returning to Bauma is the FlyDeck, Pilosio’s flagship suspended platform system designed for work beneath bridges, viaducts, and overhead structures. This edition highlights its integration with the X Force Hoist motors, enabling rapid lifting and retrieval of the platform in response to sudden environmental events—critical for safety and preservation, as proven during a recent flood intervention in Italy.

Dynamo 

Also on display will be the Dynamo, a ballast-operated mobile scaffold base tailored for infrastructure maintenance. Designed to support cantilevered and curved scaffold structures within tunnels and over viaducts, Dynamo provides a flexible alternative to conventional MEWPs, minimising disruption to road traffic.

MP Multidirectional Scaffolding and Stairs

Pilosio will also spotlight its robust MP Multidirectional System, constructed from hot-dip galvanised steel and known for its strength, adaptability, and modularity. The system supports a wide array of scaffold and stair configurations, including public access stair towers, which will be featured at the stand with aluminium handrails.

Immersive Virtual Reality Experience

In addition to physical demonstrations, Pilosio will offer an immersive virtual reality simulation, allowing visitors to experience the assembly and functionality of its systems—including the FlyDeck—at heights of up to 80 metres. This interactive component aims to provide construction professionals with a comprehensive understanding of the operational safety and usability of Pilosio’s latest offerings.

Bauma 2025 takes place in Munich from 7 to 13 April. Pilosio is exhibiting at Stand B3-103

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