New Scaffolder Apprenticeship Standard and EPA open for industry consultation

The revised Scaffolder Apprenticeship Standard ST0359 and End Point Assessment Plan have been released for industry consultation, says CISRS. After many months of meetings and working committees, the Scaffolding Trailblazer Group has completed its review of the Scaffolding apprenticeship standard and EPA. The Group made up of Scaffolding Employers, Training Providers, End Point Assessment Organisations, IFATE and CISRS representation has confirmed that they are now happy with the revised content, as such it is now time to consult with the wider industry. CISRS hopes that the new standard could attract increased funding levels, which would encourage more providers to take up the delivery of apprenticeships, or for existing providers to increase their apprentice training capacity. The Institute for Apprenticeships and Technical Education (IFATE) has released the revised Scaffolder Apprenticeship Standard ST0359 and End Point Assessment Plan for industry consultation today. Tony Barry, CISRS Compliance Manager said “CISRS, as part of the trailblazer scaffolder standard working group, we have been tasked with circulating the revised standard to the wider scaffolding industry. We have alerted NASC, ANSC and SA directly and have also contacted Scaffmag to help us spread the word.  You will find further information on how to comment at the CISRS website.” The documents are available to comment at: – https://cisrs.org.uk/ to leave comments: –  https://www.smartsurvey.co.uk/s/6WDY45/ This information will also be available on the IFATE website for industry review. The consultation will close Friday 25th November 2022.

JR Scaffold Services completes two major city centre projects

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JR Scaffold Services, a division of the JR Group and one of Scotland’s largest scaffolding providers, has completed two major scaffolding structure projects to assist in a full refurbishment and fit-out of two buildings on Buchanan Street in the heart of Glasgow. The Paisley-based business constructed scaffolds at two sites on the high street in the city centre for Cosmos Projects, who required the scaffolding at Number 69 Buchanan Street and at a smaller project at Number 91 Buchanan Street. At Number 69 Buchanan Street, around 2,500 square metres of scaffold was required to a height of 24m for 10-week project to provide Cosmos Projects access to all windows and the upper exteriors of the building for refurbishment and maintenance, as well as internal and external fit-out at the project. A small part of Mitchell Lane was also required to access elevated part of the building. The smaller project at Number 91 Buchanan, required 500 square metres of scaffold required to a height of around 16 metres, including debris netting and roof edge protection for 8 weeks, carried out and erected in conjunction with the project at Number 69. JR Scaffold Services worked closely with Cosmos Projects to ensure the safety of all pedestrians and protect both historic buildings, as well as keeping within all city centre construction guidelines. The project is the first collaboration between Cosmos Projects and the team at JR Scaffold Services. John Jack, Contract Manager at The JR Group, said: “Any scaffolding project in the city centre will always bring its own challenges and difficulties, including delivery of materials and ensuring we can erect structures safely. However, we were proud to work closely with Cosmos Projects to ensure that we could complete both projects on time and as safely and efficiently as possible. “We initially surveyed both locations before passing these findings to the estimating department. Scaffold engineers were then required to produce full design drawings for each job, due to the exterior balcony sections of the buildings. When erected at Number 91, we faced this challenge using Cuplok system scaffold along with some beam sections, helping to keep weight off some of these balcony spaces.” “Due to the location on one of Glasgow’s most populated high streets, we also wanted to ensure that the job looked good visually, especially at Number 69. To do this, we made use of the Plettac Metrix system scaffold, which creates a neat and tidy scaffold when complete to enable us to complete the works quickly and professionally on Buchanan Street site.” Founded in Govan in 1995, and now based in Paisley, The JR Group started as a scaffolding business and has grown to become one of Scotland’s largest building and construction firms – employing around 200 staff. The JR Group has a proven track record of delivering outstanding projects for leading UK housebuilders, registered social landlords and private clients across Scotland and the North of England.

NASC visits HMP Belmarsh in bid to turn inmates to scaffolding

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NASC’s Returning Citizens scheme gained new supporters and greater prominence last week when the trade body was invited to deliver a presentation at HMP Belmarsh the most secure prison in the country. NASC Training Officer, Henry Annafi, was joined by Lukasz Rozpiorski of PHD at the invitation of the Prison Employment Lead, Michelle Molver. Having been introduced to each other through a recent stakeholder event and following subsequent virtual meetings Michelle suggested arranging a visit to discuss career opportunities across the NASC membership and the wider scaffolding industry with a selected audience of interested prisoners. Henry brought along VR headsets to provide the inmates with an immersive scaffolding experience. This was in fact the first time that a VR headset had been permitted in a HMP within the UK, making it a historic event for HMP Belmarsh, the prison service and of course, the NASC. Lukasz relayed to the group his experience of being a former Returning Citizen himself and how scaffolding had been the vehicle for him to change his life, culminating in his current role as site manager. Lukasz commented, “It was an amazing day and I’m so blessed to be able to share my experience with these lads. I can’t wait to do more of this work and I’m incredibly grateful to PHD for allowing this opportunity to change people’s lives. The attendees were very enthusiastic and asked a lot of questions about the industry. The presentation culminated with each prisoner having an opportunity to wear the VR headset, which went down a storm. Michelle said “I am still on cloud 9 after yesterday and so are all the lads. Everyone had such a great time (none more than me I think) and it was the first of many milestone moments we will achieve through working together.” During a tour of the prison Henry and Lukasz met a number of staff, including the Governor, Jenny Louis, who warmly welcomed the possibility of future activities and events. Henry Annafi said “It’s always a genuine honour and privilege to be given such opportunities and the fact that this was the first time an HMP has permitted VR headsets on site is humbling. It’s also a clear testament to the esteem in which Michelle is held and the amazing work she does. Our thanks go out to the guys as well and they a credit to Michelle, the prison and themselves. We can’t wait to go back”. A job interview for the first Returning Citizen from Belmarsh will occur on Monday 14th November, at PHD Access.

I-Scaff becomes first UK company to use Layher’s new TwixBeam

I-Scaff Access Solutions Ltd has become the first UK scaffolding contractor to use Layher’s brand new TwixBeam on a project in Scotland. Launched by Layher UK just last week the ground-breaking multifunctional TwixBeam is already playing a major role on an ongoing pipe bridge project at a Whisky Distillery in Central Fife, Scotland. Working for IFP-Scotland, scaffolders from I-Scaff have started to erect a full-access scaffold and encapsulation to a pipe bridge on the Whisky Distillery site for grit blasting and painting. “The pipe bridge spans 28 meters and requires full unrestricted vehicle access below 24-7/365 days of the year,” says Ross Brown Director of I-Scaff Access Solutions Ltd. “The TwixBeam is so simple to use, The Layher all-round simply integrates into the central channel of the TwixBeam. We are using the standard Layher rosette within the standard to support the scaffold within the centre of the TwixBeam which means no additional attachments are required,” Ross said. The TwixBeam is the latest innovation to come from the world’s largest system scaffolding manufacturer. Made from high-grade aluminium the two-piece multifunctional beam is low-weight, easy to dismantle and incredibly strong.
I-Scaff Access Solutions Ltd have become the first UK scaffolding contractor to use Layher’s brand new TwixBeam on a project in Scotland.
Credit: I-Scaff
Ross added, “This is the 3rd pipe bridge we have carried out on site and as always we try to utilise Layher where possible – The other 2 have been able to come from the ground with large cantilever bridged sections to ensure roads remain open- This one was different with a large 28m span over a main HGV route so a different approach was required.” “The next phase is 24m over a river which will be a slightly different challenge as we are utilising MEWPS to install the TwixBeams at the moment, But I’m looking forward to that part as it keeps the brain working and shows our clients how experienced we are in this field when we come up with many different approaches to access.”  

Top scaffolding training provider turns 17

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SIMIAN – One of the UK’s leading scaffolding and construction training specialists is celebrating 17 years in business this month. Since opening in 2005 by founders SIMon Hughes and IAN Fyall, SIMIAN has rapidly grown to become one of the UK’s leading training and consultancy organisations. From its initial centre in Warrington, SIMIAN has grown as a business and expanded both in scope and geographically. The business now has many centres across the UK including London, Llangefni, Hertfordshire and Weston-Super-Mare. In recent years the training firm has taken its expertise beyond scaffolding and into the wider construction industry, covering a number of areas including roofing, lead sheeting, green skills and much more. SIMIAN’s Managing Director Simon Hughes said on its website: “I couldn’t be prouder of where the business has come from to where we are today. We have worked tirelessly to ensure that the scaffolding and construction industries become a safer place both for the workforce and the wider general public. I can say with confidence that we have made a big difference through our training, consultancy, and inspection services for businesses across the UK. But our work isn’t done! Not only are we continually training the next generation of professionals to join the industry in the best possible position by utilising best practice methods, but we are also working alongside the wider construction industry to build our training portfolio outside of scaffolding, and to ensure green skills are adopted to enable construction to successfully reach its goal of net zero by 2050.”  

Q&A on SG4:22 Preventing Falls in Scaffolding Operations

Ahead of the launch of the 2022 revision of SG4, Scaffmag spoke with Alan Harris about the guidance and what we can expect to see in NASC’s flagship guidance note.
Alan Harris
Alan Harris
Alan Harris is the chair of the National Access and Scaffolding Confederation (NASC) Health and Safety Committee and also heads up the working party tasked with the revision and update of the NASC’s flag-ship safety guidance note SG4:22 ‘Preventing Falls in Scaffolding Operations’. Like most of the volunteers that give up their time to support the confederation, Alan is the owner and managing director of a scaffolding contractor, Pro-Fix Access Limited based in Titchfield, Hampshire, and is very much an operational scaffolding contractor.   Does the guidance need updating? One of the ongoing aims of the NASC is to ensure its guidance remains current and reflects the needs of, not only its membership, but the wider access and scaffolding industry. As an objective we try to ensure all of our safety guidance is reviewed and where necessary updated at least every 5 years. We also made a commitment to the Health and Safety Executive to continually review industry practices and ensure the guidance remains current. This review started back in 2019 and has unfortunately been delayed through the pandemic. The aim of the review is to ensure that the guidance features methods of work and equipment that reflects current industry good practice. The working party have considered accident learning, legal cases, enforcement action, good industry practices and new technology for fall prevention and protection. To ensure the guidance remains current, obsolete products and methods of working that are no longer in common use have been removed. New sections have been introduced or further guidance provided to protect scaffolders and support employers in establishing safe systems of work.   How has accident learning influenced this revision of SG4? Sadly, we are still seeing fatalities and life-changing injuries in our trade as a result of falls from height and many of these tragic accidents are absolutely avoidable. As a result of fatal accidents to scaffolders since the last revision particularly, we have added specific guidance for working on traditional temporary roofs erected in situation and working on or near fragile surfaces. We have updated the guidance with some new case studies, although some of the original case studies remain as they are still very powerful lessons, that should not be forgotten.   You have worked your entire career in the access trade, how has SG4 changed the industry, in your experience? Having worked for the biggest scaffolding contractors through to owning my own SME scaffolding business, I have experienced most aspects of our industry, from large industrial sites through to town and street works. Over the last 20 years I have seen a major difference and increase in professionalism by our trade. I am pleased to see the gap between the professional scaffolding contractors, who are trying to do the right thing and, let’s say, the others, grow significantly and is now becoming a chasm. I genuinely believe that SG4 has played a significant part in changing the culture of our industry and raising the standards of safety. The accident statistics within the NASC membership speak for themselves and we have seen an 87% reduction in the number of falls since 1999 and that is despite an increase of nearly 50% in the number scaffolders working for our members. Of course, you don’t have to look very far in many of our towns and cities to see examples of unsafe practice. So, as an industry we can’t rest on our laurels and the confederation and other industry stakeholders, like the Construction Industry Scaffolders Record Scheme (CISRS), still need to keep promoting good practice. Our clients now have a heightened awareness of scaffolding industry good practice through the publication of guidance such as SG4 and often play a major part in changing attitudes towards unacceptable risk taking by scaffolders. The marketplace for scaffolding contractors who ignore good practice is gradually getting smaller, in my opinion. And as a business owner the frustrations of losing work to competition who cut every corner in the book is still a factor but is getting smaller. Ahead of the launch of the 2022 revision of SG4, Scaffmag spoke with Alan Harris about the guidance and what we can expect to see in NASC's flagship guidance note. What can our readers expect to see changed in the forthcoming edition of SG4? When we set out on this revision and assembled a representative group to oversee the processes, the consensus of opinion in the group was that, SG4 is working and would potentially be a light-touch revision. Although the main guidance remains principally the same, we were surprised how much had actually changed in a relatively short period of time since the last revision in 2015. I believe that is a reflection of how industry practices are evolving and how scaffolders are embracing the most effective methods of working, innovation and seeking to improve. NASC has yet again entrusted the writing of the guidance to Simon Hughes of SIMIAN, as technical author. As chair of the working party, overseeing the revision, I would be pleased to explain some of the key changes and new guidance we are hoping to introduce.   Embracing Technology The guidance continues to follow the principles set out in the hierarchy of prevention and protection embodied in the Work at Height Regulations 2005. The best way to prevent falls is avoid work at height altogether. Unfortunately, by virtue of the fact that someone has decided to employ a scaffolding contractor, this usually means the opportunity to avoid work at height has been missed. However, we continue to see innovation by scaffolding contractors and designers enabling modular building and therefore avoiding more complex work at height. However, for the majority of the industry work at height can’t be avoided and is an inherent part of our trade. One area that has seen an opportunity for avoiding work at height is through the use of technology. The use of drones, digital mapping and 3D modelling of buildings is making surveying and temporary works engineering more accurate and much safer. Ahead of the launch of the 2022 revision of SG4, Scaffmag spoke with Alan Harris about the guidance and what we can expect to see in NASC's flagship guidance note. Fragile Surfaces Following two fatal accidents involving scaffolders falling through fragile roofs, we have expanded the guidance for working on or near fragile surfaces. This includes information for employers and scaffolders for assessing and controlling the risks associated with potentially fragile surfaces. System Scaffolding Since the inception of SG4, the guidance has recommended that suppliers and manufacturers of proprietary system scaffolding are responsible for providing instructions for the safe erection and use of their products. NASC has recommend that the principles of prevention and protection in SG4 should be adopted by the manufacturers. One area of concern that the working party were asked to consider was the installation and removing of system decking on partially boarded structures. This edition will include guidance on systems of work for handling decking whilst avoiding the need to climb the structure relying solely on personal fall protection equipment (safety harnesses). Updated for Technical Guidance The guidance has been updated to reflect changes brought about by the revised NASC technical guidance TG20 last year. Examples include updated illustrations such as TG20 loading bays. Working with Beams Scaffolders continue to innovate and devise safer methods of working, one area where we reflected industry good practice are examples of safer working with beams. The revised guidance includes more applications for working with beams using temporary boarding and collective protection, including the erection of gantry scaffolds. Temporary Roofs The HSE continue to support the working party and have provided input throughout the process. One area of particular concern raised by the authority was related to the construction of traditional temporary roofs, following fatal falls from height during these scaffolding operations. SG4 now includes some basic principles that should be embodied into the design of such temporary roofs and planning of safe systems of work by scaffolders. Other additions to guidance include the benefits of using climbing type helmets in scaffolding operations and guidance for third party contractors installing sheeting to scaffolding structures. When are we likely to see the new SG4 launched and when will our readers see the guidance in full? We are close to completing the management guide and work has starter on the pocketbook user guide. Following feedback from the NASC Council, it is hoped that the recent changes will be ratified and then we can start the process of seeking support from the HSE with a foreword. We are aiming for completion and publication in time for the NASC AGM in November. Following the launch, the management guide will be added to the suite of guidance notes accessed through the NASC ePortal. Hardcopies of the guidance will be available to purchase via the NASC. This article was first published in the ScaffMag Magazine Issue 17  

Scaffolding company fined after worker injured in fall

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A Cornish scaffolding company has been fined £24,000 after a worker was injured when he fell through a fibreglass skylight.

The 37-year-old scaffolder was working for Worden Scaffolding, part of GK Worden & Son Limited, on a commercial project at an industrial unit in Liskeard on 22 July 2019. The company had been tasked with installing edge protection on the unit’s asbestos cement pitched roof, which had fibreglass rooflights running along it. The scaffolder was walking up the apex of the gable end of the roof when he stepped on and fell through a rooflight, landing on a concrete mezzanine floor about 3m below. He suffered a complex fracture to the wrist and hand, a broken rib and a bruised kidney. An investigation by the Health and Safety Executive (HSE) found that another scaffolder from Worden Scaffolding had also been exposed to similar risks of working near fragile rooflights at the same site in the months before. In both instances, HSE found the work was not properly planned, appropriately supervised or carried out in a safe manner when the incident occurred. The workers were on the roof without edge protection, crawling boards, harnesses, lanyards or nets. The company had a duty to control how the work was carried out, including staff instruction. GK Worden & Son Ltd of St Ann’s Chapel, Gunnislake, Cornwall, pleaded guilty to breaching the Work at Height Regs 2005, and was fined £24,000 and ordered to pay costs of £14,000 at Plymouth Magistrates’ Court on 1 November 2022. Speaking after the hearing, HSE inspector Peter Buscombe said: “This worker’s injuries were serious. This incident could have been avoided if basic safeguards had been put in place. “Falls from height remain one of the most common causes of work-related fatalities and injuries in this country and the risks associated with working on or near fragile surfaces are well-known.”

Millcroft bags second phase of scaffolding works at London Euston

Specialist scaffolding contractor, Millcroft, has successfully won the second phase of a £multi-million contract at HS2 Euston Station.

The scaffolding contractor will be providing temporary works infrastructure, acoustic and public protection screens, and all the required access and containment solutions to support Skanska in delivering the enabling works at London Euston. Millcroft was chosen by main contractor, Skanska, after the success of their work on phase one, which will be completed over the next few months. Following a complex and competitive tender process, based on technical and qualitative questions and commercial scoring, Millcroft succeed against strong competition from multi-regional and nationwide competitors. Millcroft’s team will be involved in the enabling works to facilitate the construction of the new HS2 Euston Station. The works include platform containment screens on three platforms. Scaffolders will also erect large birdcage structures over the live site offices, and protection decks over the back-room areas to ensure day-to-day ‘business as usual’ running of the station can take place during the removal of the roof structure. Billy Jones, Managing Director at Millcroft said: “We are delighted to have won the second phase in what is such a prestigious project. The rail industry is one of the specialist sectors where we can build on our core discipline of expertise in infrastructure-based works. Our experience in rail means we are equipped to answer the specific requirements as we work collaboratively with the client to offer a robust and specialist installation. “This project strengthens our HS2 division, with the works being designed by our in-house technical team. This two-year programme will deliver core elements of one of the highest profile rail projects the UK has ever embarked upon.”

TRAD UK celebrates wide use of Plettac Metrix on major projects

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TRAD UK’s Plettac Metrix system has been widely used by scaffolding contractors on significant projects since its introduction in 2014.

PLETTAC METRIX is TRAD UK’s proprietary modular scaffolding system. It’s been used by scaffolding contractors across the UK for a wide range of project types – including Grade I listed buildings like Lincoln Cathedral, iconic infrastructure like the Forth Rail Bridge, Royal Navy Trident submarines, Petro-chemical installations, and the latest mixed-purpose development builds. Designed to make scaffolding erection easier, safer and smarter, PLETTAC METRIX is a proprietary rosette scaffolding system that has, over the past eight years, been used on a wide range of major residential and commercial construction projects in the UK and beyond. Being a true metric modular system, it’s particularly useful for the housebuilding and developer market, as well as heavy-duty industrial and civil projects. And that’s important for any contractor considering system scaffolding. Many developers are now specifying system scaffolds in their tenders, because it is neater and tidier on-site and therefore helps them to promote a better approach to development. But it also has a number of other benefits – for both contractors and customers:
  • Undeniably faster to erect than traditional forms of scaffolding.
  • Can be used on almost any structure.
  • Colour-coded components for easy identification of size.
  • Minimal number of components required for high-load capacity scaffolds in comparison to traditional scaffolding.
  • Integral handles, wind-locking components and anti-tilting devices on decking.
  • Optional integral Permanent Advanced Guardrail system.
PLETTAC METRIX has added value to the products available on the market, as it is designed and produced with engineering using the latest technologies. These include 3D modelling, stress analysis software and state-of-the-art manufacturing. Being a fully NASC Code of Practice compliant and CISRS-approved system, it exceeds all relevant British and European standards. The unique PLETTAC rosette allows up to eight components to be inserted into the joint at any one time and, being truly metric, the horizontal components are divisibly interchangeable, meaning the system is highly adaptable and can be easily changed to suit site requirements. In addition, the junction, or node point, that is formed from the distinctive rosette which is welded to the vertical components, and the wedge-head that is attached to the horizontal or diagonal components, offers superior strength and load capacity, especially when compared to traditional tube and fitting structures. In addition to the divisibility, there is an exclusive optional Permanent Advanced Guardrail system which allows scaffolders to work in complete safety from the level below, whilst complying fully with the NASC’s guidance note SG4. Both of these unique features lead to significant benefits, including reduced equipment levels, labour savings, decreased assembly times and improved safety. Significantly quicker to erect and highly adaptable, with tubular elements being made from standard scaffolding tube dimensions, the system is also compatible with traditional components, allowing even more flexibility in use. PLETTAC METRIX offers both cost and time savings in terms of labour and is itself a long-term cost-effective system to hire or buy. “PLETTAC METRIX has revolutionised the scaffolding market and increased the use of system since its introduction in 2014,” says Colin Dobson, Managing Director at TRAD UK. “We have already added new components to the system and we are researching and developing more, to make sure that this system continues to be market-leading in terms of ease of erection and flexibility. Our aim is to produce inherently safe systems that keep costs down and make life on site easier, and we will continue to develop this product alongside the industry to make sure we are always supplying the best.”

Open Days

TRAD UK is planning a series of open days over the next year to showcase PLETTAC METRIX, along with their other product ranges, giving clients and contractors a hands-on look at the system, and the opportunity to discover how it can support their business growth. Look out for dates so you can register your interest, or contact Kevin McGill at [email protected].

AT-PAC on display at the largest trade fair in the world

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AT-PAC & Doka have solidified their commitment of bringing high quality Ringlock scaffolding to the global construction industry. Following the majority acquisition of AT-PAC by Doka, a world-leading formwork, solutions and services provider for the construction sector, AT-PAC’s Ringlock system scaffold was provided a high-profile exhibit at this year’s bauma, held in Munich, Germany. Bauma is the world’s largest trade fair seeing up to 500,000 visitors & 3,200 exhibitors. Ringlock was shining bright across the fairgrounds with a Landmark Scaffold Tower wrapped in 360-degree LED screen. Julio Black, VP Technical Services & Marketing for AT-PAC on the Landmark Scaffold Tower said: “We wanted to do something truly remarkable for our visitors and shine a bright light on our DIBt approved Ringlock System Scaffold. We did this by designing and engineering a 30m freestanding tower, with integrated access and egress for visitors to enjoy the view across the fairground from our 20m high viewing deck. Furthermore, we designed the scaffold to support a full 360-degree LED screen that could be seen from miles away and brought in visitors from all over the world. We erected 52 tonnes of Ringlock and 250 tonnes of reinforced concrete at the foundation. We had over 7,000 visitors enjoy the view throughout the week.” Ringlock was installed all over the 5,600m2 Doka booth highlighting its commercial & industrial construction scaffold applications along with 3 live install demonstration on the main stage each day. AT-PAC’s Ringlock system scaffold is the first non-European produced modular scaffold system to attain DIBt approval, which is a true testament to the quality, design and engineering provided by AT-PAC and enjoyed by thousands of customers. AT-PAC’s proprietary scaffold management software – Hi-Vis® was heavily on display throughout the week. Hi-Vis® provides scaffold contractors, EPC’s & EPCM’s the tools to better plan, manage and execute the entire scaffold lifecycle on any project. Tools such as easy to read dashboard reports, NFC Smart Tags for quick and easy scaffold inspections, request management & estimating, detailed labor tracking and inventory management.