30 Years of Engineering the Future of Scaffold Design

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30 Years of Engineering the Future of Scaffold Design
This year marks a major milestone for Scaftec Ltd, the Glasgow-based scaffold design consultancy that has quietly grown into one of the UK’s most respected engineering firms in its field. With three decades under its belt and a footprint stretching from Scotland to Saudi Arabia and as far as New Zealand, Scaftec is celebrating more than just longevity—it’s celebrating leadership, resilience, and world-class engineering. Founded in 1995 by Bill Ferguson, Scaftec emerged just as the UK construction industry was preparing for the introduction of CDM regulations. “I’d started with SGB in 1984 and realised the incoming CDM regulations would mean that anything outside of a standard scaffold would now require strength and stability calculations,” Bill recalls. “Most large contractors had in-house engineering, but the smaller independents didn’t. I believed there was an opportunity to provide that service.” What began as a niche offering quickly gained traction. “I had no clue it would grow to the extent it has,” says Bill. “Most of our early clients came through referrals or people who knew me. If you provide a good service, the word soon gets out. A large percentage of those original clients are still with us today.”

From Tracing Paper to Finite Element Analysis

Scaftec’s journey has mirrored the evolution of the industry itself. “We’ve gone from T-squares and razor blades to CAD and finite element analysis software,” says Bill. “Back in 1995, scaffold design wasn’t even really considered a proper branch of engineering, now, it’s essential!” The introduction of the Work at Height Regulations in 2005 was a watershed moment. “That really elevated the demand for design,” he says. “We went from 5 to 13 staff in four years” and operated from 3 offices in Glasgow, Aberdeen and Perth, Australia.  Today, the firm employs 10 engineers from the Glasgow-based office and supports clients as far west as Trinidad, as far East as New Zealand and South to Bird Island Antarctica; we are pretty much worldwide. Among Scaftec’s proudest achievements are the people it has developed. “We’ve helped eight engineers earn their first and upper class degrees while working here. That feels like a real legacy,” We continue to bring in young engineers who work and gain their degree part-time, with two new staff starting in the summer of 25.

Services That Set the Standard

Scaftec specialises in end-to-end scaffold design and temporary works engineering, producing detailed drawings, structural calculations, inspections, and on-site consultancy. From offshore oil platforms to historic castles, their portfolio covers:
  • Industrial & Energy: Formwork and falsework design, access scaffolds for refineries, nuclear facilities, and energy-from-waste plants.
  • Building & Infrastructure: Façade retention, temporary roofs, bridge scaffolds, and shoring systems.
  • Events & Media: Custom structures for concerts, sports events, TV and film—including a notable project for Mission Impossible – Dead Reckoning Part One.
Bill recalls the unique challenge that a movie blockbuster presented: “We did the initial design for a motorcycle ramp in North Scotland where Tom Cruise rides off a cliff. Then they changed the location to Norway. We had to re-check everything for environmental loads. Only after the film was released did we find out which movie it was!”

Not Just Complicated—Complex

Some of Scaftec’s most challenging work happens on the world stage. A standout example? “In 2020, we designed a scaffold for a 52m cooling tower in Saudi Arabia. The client initially wanted a freestanding scaffold, but it wasn’t feasible. We explored multiple options with all end users, before ultimately tying in at every node.” Scaftec used finite element analysis to model the structure, presented solutions to a visiting delegation of PhD client engineers, and oversaw the build across four site visits. “In the end, both the client and end user were delighted,” says Bill. “That’s the kind of result we aim for.”

Leadership With Legacy

Behind the technical precision is a close-knit leadership team with over 170 years of combined scaffolding design experience. Bill, still actively involved, is supported by Technical Directors Grant Keys and Gary Ferguson—Bill’s son, who joined the company in 2007 and earned his MEng in Civil Engineering while working at Scaftec. “Grant a Chartered Civil Engineer, C Eng MICE,  joined us from Jacobs in 2008, and both him and Gary are well placed to take the business on when I decide to retire fully,” Bill adds with a grin. “They think I’m retired now!” The team fosters a hands-on, collaborative culture, regularly working alongside contractors and site teams to integrate scaffold designs into wider project workflows. This practical approach, backed by technical authority, has earned Scaftec an excellent reputation and fostered long-term relationships across industries and continents.

Building the Future on Experience

Scaftec’s story is one of early insight, adaptive growth, and an unwavering commitment to quality. From the days of ink pens and tracing paper to 3D modelling and global projects, the company has helped scaffold design gain the professional recognition it deserves. “Our mission remains simple,” Bill says. “To provide technically compliant, easily understood, and cost-effective design solutions for all temporary works and access needs.” Now in its 30th year, Scaftec continues to shape the future of scaffold engineering—proving that smart design, delivered by skilled people, will always stand the test of time.

Lindsey Oil Refinery Enters Liquidation

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Lindsey Oil Refinery Enters Liquidation
One of the UK’s major oil refineries has gone into liquidation, putting more than 400 jobs directly at risk and sparking concerns over fuel security. Lindsey Oil Refinery in Killingholme, Lincolnshire, which employs around 440 workers, has been forced to shut down after its parent company entered liquidation following mounting financial losses. The move also threatens the future of hundreds more employees across 200 sites operated by the refinery’s owner, the Prax Group. The company had recently appointed administrators in an effort to stabilise operations, but escalating losses at the refinery proved insurmountable. Trade unions have reacted with alarm and are now calling on the government to take urgent action. Unite general secretary Sharon Graham described the refinery as “strategically important” and warned that inaction would be a grave mistake. “The government must intervene immediately to protect workers and fuel supplies,” she said. “Unite has constantly warned that current policies have left the oil and gas industry teetering on a cliff edge. Instead of listening, ministers have put their fingers in their ears. We need a short-term strategy to keep Lindsey operating and a long-term plan to protect all oil and gas workers.” Lindsey Oil Refinery, which began operations in 1968, has long played a critical role in the UK’s fuel supply chain. Over the decades, it has also been a major employer of skilled scaffolders, supporting thousands of jobs in construction and maintenance through long-term contracts and shutdown periods. Its closure could have wider implications for domestic energy resilience, as well as for the wider industrial workforce. Local leaders have expressed concern about the economic impact on communities in North Lincolnshire, where the refinery has been a cornerstone of employment for generations. More updates are expected as efforts continue to secure jobs and assess the future of the site.

South Molton Scaffolding Delivers Complex Temporary Roof Project

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South Molton Scaffolding Delivers Complex Temporary Roof Project
South Molton Scaffolding Ltd has successfully completed a technically challenging temporary roof and access project at Petroc College in North Devon, overcoming significant logistical and structural hurdles to deliver the scheme ahead of schedule and on budget. The project involved the design and installation of a fully encapsulated Haki roof system over Block A of the live college site. The work was essential to allow for the safe removal and replacement of defective Reinforced Autoclaved Aerated Concrete (RAAC) within the roof structure. Operating within a live educational environment brought unique challenges from the outset. The site was small and congested, with tight delivery windows and the requirement to maintain access to surrounding buildings, footpaths, disabled ramps, and occupied ground-floor offices. South Molton worked closely with the project’s structural engineers and Raptor Scaffold Design & Consultancy to overcome site limitations. Key measures included:
  • Ground investigations to assess load-bearing capacity
  • Installation of compacted hardcore for kentledge
  • Redesign of beam supports due to hollow roof parapets
  • Steel RSJ installation to take the lateral load and tie back to the internal structure
Due to the client’s request to avoid disturbing the metal cladding, traditional drill-in ties were ruled out. Instead, the team adopted a combination of increased kentledge, buttresses, and band-and-plate ties at low level to the surrounding brick walls. This was further reinforced by an internal birdcage scaffold tied back to the external scaffold via opened windows, enhancing overall stability.

Safety, Speed and Sensitivity

A key driver in the project’s success was the use of the Haki system roof, which allowed 80% of the structure to be pre-built at ground level and craned into place. This greatly reduced work-at-height exposure for operatives. UK System Scaffold Hire provided materials and support for the roof system. The team also installed a Haki staircase to reroute pedestrian traffic, and an integrated drop chute scaffold extension was constructed to accommodate 26-yard skips for demolition debris. All lifting operations were carefully scheduled at weekends to avoid public disruption. Despite an initial two-week delay caused by design changes, South Molton’s team accelerated works on-site, ultimately completing the job four days ahead of the original 12-week programme.

Recognition for Excellence

The contract was delivered on time, within budget, and even included a number of free-of-charge client extras. Feedback from Pearce Construction and Petroc College’s head of maintenance praised the team’s professionalism, planning, and consideration throughout. Raptor Scaffold Design, responsible for final sign-off, commented: “Overall, the scaffold has been built to a very high quality and the scaffolders should be commended for the work they have put in.” The site received 100% marks on health and safety inspections, including those conducted by the principal contractor and South Molton’s own external advisors. Reflecting on the achievement, South Molton Scaffolding’s Director said: “My job is to understand the brief, win the work, and plan it – but it’s the guys on the ground who brought this complex project to life.  Their professionalism and determination were key to its success.” The project marks a standout achievement for the Devon-based contractor, showcasing both technical capability and an unwavering commitment to quality.

Scaffolding Boss to Auction Scotland’s Top Sports Memorabilia Collection for Charity

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Scaffolding Boss to Auction Scotland’s Top Sports Memorabilia Collection for Charity
One of the largest private sports memorabilia collections in Scotland is set to go under the hammer in a major charity auction launching this week. John Horne, Managing Director of JR Scaffold – part of the JR Group – is parting with more than 130 prized items from his personal collection to raise funds for two causes close to his heart. The move marks the 30th anniversary of his business, which he started in 1995 – the same year he began collecting memorabilia. What began with a few signed football shirts from charity events has since grown into a remarkable collection featuring some of the biggest names in global sport. The collection is now being auctioned in aid of the Emmie Smillie Foundation and MND Scotland. Among the standout lots are signed shirts from Graeme Souness, Ronaldo, Brian Laudrup and Lionel Messi, as well as autographed photos of Diego Maradona, Peter Shilton and George Best. Items signed by Muhammad Ali, Tiger Woods and Masters champions also feature in the auction. Horne said: “This journey started with Old Firm memorabilia and a desire to support good causes. Over the years, I’ve been lucky to acquire pieces from some of the biggest names in sport. Every item holds a story, a moment, a memory, and while it’s emotional to part with them, this feels like the right time.”   He added that the auction is not just about raising money, but about honouring the people who helped him and his business over the years. “The auction will raise funds for the Emmie Smillie Foundation, in memory of a wonderful young girl whose father, Andy, helped us start our company. We’re also supporting MND Scotland in tribute to Aaron Souttar. His parents, Jack and Heather, are dear friends.” The auction, run by Blue Parrot Events Group via their Event PAL platform, will take place online for two weeks from Monday, 30 June. To view the items and place a bid, visit: weareeventpal.com/jrgroup – donations to the charities can also be made directly via the site.

Altrad Teams Up with Leach’s to Boost Helmet Safety for Scaffolders

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Altrad Teams Up with Leach’s to Boost Helmet Safety for Scaffolders

Altrad, one of the world’s leading industrial services providers, has collaborated with specialist supplier Leach’s to upgrade helmet safety for its scaffolding workforce.

The partnership has led to the development of a new high-specification helmet, designed to offer better protection, comfort and visibility on site.

The rollout follows months of design improvements, testing, and collaboration between Altrad’s Technical Authorities and Leach’s, the well-known UK-based firm with over 100 years of expertise in height safety.

Altrad, which employs more than 65,000 people globally and operates across 59 countries, first approached Leach’s in September 2023 seeking a better-styled helmet tailored to the needs of its scaffolding teams.

By May 2025, Leach’s had finalised a revamped design incorporating an upgraded chin strap, improved performance features, and a more modern look aligned with Altrad’s branding. The company worked directly with the helmet manufacturer to ensure the final product met strict safety standards.

Adrian Tennent, Global Sales Manager at Leach’s, said: “This is what it’s all about – identifying a problem and then finding a solution.

Leach’s was born with the ethos of making scaffolding safer, so this is where our passion lies. We feel very privileged to be part of such a rewarding and exciting project and thank Altrad for approaching and trusting us.”

The newly developed helmets have now been distributed to Altrad’s UK scaffolding workforce, with initial feedback reported to be extremely positive.

The move is part of Altrad’s broader commitment to safety and innovation across its global operations, and further cements Leach’s position as a trusted partner for height safety solutions worldwide.

Construction Skills Drive Targets 100,000 New Recruits

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Construction Skills Drive Targets 100,000 New Recruits

A new Construction Skills Mission Board meets for the first time today with an ambitious aim of attracting 100,000 new workers into the industry.

Co-chaired by Deputy Prime Minister Angela Rayner and Mark Reynolds, Co-Chair of the Construction Leadership Council, the board will spearhead efforts to tackle labour shortages and future-proof the workforce.

The board will work closely with industry leaders and government departments to develop initiatives that encourage recruitment, training, and long-term careers in construction. It will focus on five key areas:

  • Boosting confidence to employ and invest

  • Creating clear pathways for new entrants

  • Improving access to training and support

  • Developing more effective funding mechanisms

  • Promoting construction as a reliable and rewarding career

The Department for Work and Pensions has also announced that Jobcentres will strengthen their links with construction employers, helping jobseekers access work experience and tailored placements.

Education Secretary Bridget Phillipson said: “The construction sector is on the frontline in our mission to grow the economy, giving more people skilled jobs building the homes and infrastructure we need.

The Construction Skills Mission Board will make sure we hear directly from employers about what their skills needs are, driving our reforms and helping more young people achieve and thrive.”

From August, a new wave of construction foundation apprenticeships will launch as part of the government’s Youth Guarantee initiative. Backed by an additional £40 million in funding, the programme will offer practical, early-career training in trades such as bricklaying and carpentry.

Mark Reynolds said: “The Construction Skills Mission Board represents a new partnership between industry and government, working together to find industry-led, collaborative solutions to delivering the workforce of the future.

I am delighted that we have seen such strong support from Ministers and some of the most important leaders in our sector – and I hope everyone will play their part in the delivery of this essential mission.”

The board’s launch follows growing concerns across the construction sector about an ageing workforce and increasing demand for skilled labour.

The new initiatives are designed to bridge the skills gap and build a pipeline of talent equipped to support the UK’s long-term housing and infrastructure goals.

Scaffolding Team Raises Over £36K for Cancer Charity with West Highland Way Trek

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Scaffolding Team Raises Over £36K for Cancer Charity with West Highland Way Trek

A team from Scottish scaffolding business JR Scaffold has raised more than £36,000 for a cancer charity after completing the West Highland Way.

Led by managing director John Horne, five team members walked the full 96-mile route from Milngavie to Fort William in aid of the Emmie Smillie Foundation. The six-day trek raised £36,850 for the charity, which supports cancer patients and care facilities across Glasgow and the Central Belt.

The group included father and son James Martin Sr and Jr, Gordon Davidson, and Andrew Simpson. They took on the challenge to mark JR Scaffold’s 30th anniversary and to honour a long-standing connection with the Smillie family.

“This was about much more than just completing a walking challenge,” said Mr Horne. “It was about honouring a remarkable young woman, supporting families facing cancer, and giving something meaningful back in our anniversary year.”

The Emmie Smillie Foundation was set up in 2016 in memory of Emmie Smillie. Her father, Andy Smillie, who founded the charity, praised the team’s efforts.

“Their drive, their heart, and their endurance have helped raise vital funds and awareness for the work we do in Emmie’s memory,” he said. “Every pound raised will go directly to supporting cancer patients and families when they need it most.”

Mr Horne said the trek was challenging but the group was kept going by “camaraderie and a sense of purpose”.

Founded in Govan in 1995, JR Scaffold is part of The JR Group and now employs around 200 staff. The business has grown to become one of Scotland’s largest construction firms, working across the country and in northern England.

Mr Horne added: “Community support and giving back have always been part of our DNA. I couldn’t be prouder of what we’ve done together – and we’re just getting started.”

ITP launches ‘Zero to Landfill’ scheme to recycle scaffold sheeting

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ITP launches ‘Zero to Landfill’ scheme to recycle scaffold sheeting

A Yorkshire-based manufacturer has launched a new initiative to stop end-of-life scaffold sheeting ending up in landfill.

Industrial Textiles and Plastics (ITP) Ltd, based in Easingwold, North Yorkshire, has unveiled its Zero to Landfill programme in partnership with secure waste management specialist Avena.

The scheme allows customers to return used scaffold sheeting for environmentally responsible disposal through repurposing, remanufacturing, or energy recovery.

The move is part of ITP’s wider commitment to reducing carbon emissions and waste across the construction industry.

Carl Morse, Managing Director of ITP, said: “Around 350,000 tonnes of textiles are sent to landfill each year, producing more than 26 million tonnes of CO2. Construction is a major consumer of energy and raw materials, and we have a responsibility to do better.

Our Powerclad scaffold sheeting is made from 100% polyolefin, which can be diverted from landfill and reused or converted into energy. This programme helps our clients contribute to that mission.”

Under the scheme, Avena will collect scaffold sheeting from ITP’s customers, transport it to dedicated facilities, and track its disposal. Customers will receive certificates of destruction and detailed reports showing the carbon savings achieved.

“Around 350,000 tonnes of textiles are sent to landfill each year, producing more than 26 million tonnes of CO2.”

Recyclable material will be assessed by plastics reprocessing firm Vanden, which will match it with approved recycling partners in the UK and abroad.

ITP Sales Director, Matt Thompson, added: “Scaffold contractors and suppliers who participate in the scheme are not only helping the environment, but also gaining certified evidence of their sustainability efforts. This supports clients’ own environmental policies and reporting.”

ITP manufactures a wide range of protective construction textiles, including debris netting, sound barrier sheeting, insulated coverings, and printed scaffold wraps. All production is carried out in-house at its North Yorkshire facility.

The company says the Zero to Landfill programme reflects its ongoing aim to help drive sustainability across the supply chain.

Scaffolder wins record-breaking £11.5m jackpot from £1.50 bet

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Scaffolder wins record-breaking £11.5m jackpot from £1.50 bet

A scaffolder from Norfolk has become one of the UK’s biggest-ever online gambling winners after scooping a record £11.5 million jackpot from a £1.50 stake.

Arron Freeman, 44, who runs ASL Scaffolding, landed the life-changing sum while playing the popular Mega Moolah slot game on Betfred’s online platform.

The win, which took place on 5 June, is the largest in Betfred’s 58-year history.

Speaking to the Eastern Daily Press, Freeman said he was still coming to terms with the shock of the win and hinted at plans to give back: “I am in shock, but I am not gonna say too much at the minute.”

He added that proceeds from selling his story would be used to help build a homeless shelter.

Freeman’s partner, Kelly Dighton, has publicly documented her personal recovery journey on social media, and the couple are reportedly considering a holiday while they plan their next steps.

A close friend, who asked not to be named, said the win had left Freeman “in shock” and described the payout as “life-changing”.

Betfred founder Fred Done personally called Freeman to congratulate him, offering VIP hospitality at a Manchester United match.

“He’s a sensible chap and is planning to invest some of his winnings into property for his family,” Mr Done told the Eastern Daily Press. “But not before enjoying a holiday of a lifetime.”

He also advised Freeman to stop gambling altogether following the extraordinary win.

Industry Pays Tribute to Former NASC President Brian Houston MBE

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Industry Pays Tribute to Former NASC President Brian Houston MBE

Tributes have been shared from across the scaffolding and access sector following the passing of Brian Houston MBE, a highly respected former President of the NASC and long-standing contributor to the organisation.

Born in 1944 – the same year the NASC was founded – Brian played a significant role in shaping the confederation over many decades. He served as NASC President from 2001 to 2003, held the position of regional chair multiple times, and sat on the NASC Board of Directors between 2003 and 2006.

Later, he became a compliance officer and auditor, earning a reputation as the NASC’s “most experienced auditor” by the time of his retirement in 2019.

In 2008, Brian was awarded an MBE for services to the construction industry, recognising his long-standing commitment to scaffolding and access safety and standards.

The NASC paid tribute to Brian’s contribution and legacy, stating:

“We are saddened by the news this weekend of the death of our past President Brian Houston. Brian went on to play an integral part in NASC’s history – not only as President, but also in a number of senior roles. His experience and dedication left a lasting impact on the organisation. Our thoughts go out to his wife Pat, his sons Paul and Stephen, and his granddaughters, Jessica and Rebecca.”

David Mosley, former Managing Director of CISRS, said:

“Brian was a great ambassador for the scaffolding industry. He was articulate, knowledgeable and passionate about the sector, particularly training. He did a huge amount to raise the profile of NASC and ensure that CISRS remained robust and relevant. He will be greatly missed.”

Jamie McGuire, former Head of Business Development at NASC, shared his own memories:

“If ever there was a Mr NASC. I worked closely with this great man for years and he was so generous with his teaching and advice. I learned a lot from him. RIP Brian.”

Paul Richards, Managing Director at CWR Scaffolds, commented on social media:

“Sad news. Brian did a few of our audits. When you sit with someone of his knowledge you just listen and take as much in as you possibly can.”

Brian’s funeral will take place at 1 pm on Friday, 27th June at Bishopbriggs Crematorium, Crosshill Road.

He is fondly remembered by colleagues and friends across the industry for his professionalism, generosity, and commitment to raising standards in scaffolding.

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