Sellafield saves £300K using unique rolling scaffolding system

An innovative scaffolding solution has saved more than a third of a million pounds of UK taxpayer’s money in the clean-up of one of the most hazardous decommissioning projects at Sellafield.

scaffoldingThe unique rolling scaffolding system from Layher has been introduced for the first time to the Sellafield site to help speed up the decommissioning of the First Generation Magnox Storage Pond (FGMSP) and save £300,000 for the UK taxpayer.

The structure (created in collaboration with Kaefer) uses a state-of-the-art railtrack system which creates one easily-moveable structure that can shift side-to-side as sections of work are complete along the external pond wall.

Unlike traditional scaffolding, the system is cost-effective, lightweight and quick-to-assemble.

The use of the system has helped the project team make a considerable cost saving by cutting the amount of equipment needed and slashing the amount of man hours spent constructing the scaffolding.

It also increases safety for those working on the project as it eliminates the need to climb the scaffolds.

Ryan Blinco, project team member said: “There’s a complex jigsaw of pieces that need to be in place to decommission FGMSP and the erection of the rolling scaffolding means we can take one step closer to seeing the picture on the box.

“It’s another example of the innovation we have here at Sellafield and the substantial progress we’re making in reducing the hazards on the site – our number one priority – while saving millions of pounds for our customer, the UK taxpayer.”

Built in the 1950s, FGMSP is one of the priority decommissioning projects on the Sellafield site that Sellafield Ltd, the Nuclear Decommissioning Authority (NDA) and its regulators want decommissioned in the earliest possible time scale.

Before decommissioning, the structural integrity and containment of the 60-year-old building has to be improved to counter the degradation which has taken place over the last 30 years.  The building was not designed with decommissioning in mind and considerable work is also being carried out on the plant, equipment and services to allow the pond to be emptied.

Dorothy Gradden, Head of Delivery, Legacy Ponds, said: “This is a fantastic example of innovative thinking from the FGMSP workforce.  

“We’re committed to accelerating decommissioning of the legacy ponds and silos here at Sellafield and we need to do this as cost effectively as possible, recognising the fact that we need to provide value for money for the taxpayer.  

“Saving a third of a million pounds on this project will mean the money can be spent elsewhere on the high priority decommissioning projects across the NDA estate.”

Impending CPD causes unrest amongst Scaffolders

Scaffolders across the UK are voicing their anger over the recent announcement of the CISRS CPD course with a petition to protest against the mandatory training.

Early last month CISRS announced that from 1 June 2017 it will introduce a two day Continuing Professional Development (CPD) course, which will become a mandatory requirement prior to Scaffolder or Advanced Scaffolder card renewal.

Snip20160708_18A petition has been set up at change.org by angry scaffolders to protest and cut the cost of the CPD that has been rumored to cost around £500. Within 48 hrs the petition has already received nearly 1,000 signatures in protest from scaffolders across the country.

Social media has played a key role in the protest, with over 3,000 scaffolders jumping on board to join Facebook communities to vent their anger of yet another impending expense.

However, no official costings for the 2 day course have yet been announced by CISRS, this will take place later in the year.

In a recent press release from CISRS, Scheme Manager Dave Mosley said: “We are aware that good employers strive to keep their workforce up to speed with changes within the industry, but this is not always the case. With a transient workforce and no formal programme for achieving this we cannot be sure exactly what information has been passed onto whom. 

“The basic principle of CPD and/or refresher training is a good one. However, we are all too aware that this comes at a cost not only for the training itself, but also loss of production etc. As such we are looking to ensure that the course provides the most gain for the least pain and offers the scaffolder and their employer some real value added training,”

In a statement to ScaffMag from Simon Vassallo who set up the petition said:

“Enough is enough! All our scaffolding careers we have been paying for courses just to get work, everything from our scaffolding courses,safety passports, cscs touch screen tests, asbestos awareness training, the list goes on. Of course we do it, we all need the money and we all need to work”.

“This time NASC and CISRS have introduced a CPD course in which every scaffolder from June 1st 2017 will have to attend, it’s a 2 day course setting out new rules & regulations. This we can all agree is a good idea. EXCEPT, this means that’s the price of the course, plus losing 2 days wages could come into the region of £500”.

“For any man this is a lot of money, for the smaller firms it could be crippling, as those scaffolders who do not attend this 2 day course their cards will be void. Even though this course was 10 years in the making, there are still questions to be answered”.

“Overall we think it’s a good idea, but the cost is far from great. This petition is set up on behalf of the working man who has had enough of these money making schemes, we wish the powers that be to stop this course coming in on June 1st 2017. Surely there’s a better, cheaper solution”.

To see the original CISRS announcement click here 

TRAD Hire & Sales Ltd – First for Scaffolding in the UK’s Second City

TRAD Hire & Sales Ltd held a second, highly successful open day at their Birmingham Depot, showcasing their PLETTAC METRIX Scaffold System and the ALTRIX Temporary Roof System.

Commencing with a thought-provoking indoor presentation by John Paterson, TRAD Hire & Sales’ Managing Director, the guests were introduced to the two systems’ main features and benefits.

The indoor presentation was followed by an outside live demonstration by TRAD Hire & Sales’ Technical Manager, Alan Slater, which displayed to all in attendance how quick, safe and highly adaptable both systems are.

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In comparison to other scaffold systems and tube & fitting, the attendees could appreciate the advantages PLETTAC METRIX holds. The versatility, time saving and excellent safety features, such as the optional Permanent Advanced Guardrail makes this scaffold system second to none.

The new ALTRIX Temporary Roof System is suitable for use with all scaffold types, and offers unrivalled weather protection solutions. The lightweight, strong all-aluminium construction, along with simple but effective, colour-coding and Push-Fit technology, enables small or large weather-proofed areas to be constructed safely, quickly and with ease.

“…more than just a roof…”  The ALTRIX system has been designed with stock utilisation in mind. Its components can be employed in other scaffolding applications, such as bridging sections within independent scaffolds, or in the forming of large flush decked areas in conjunction with the PLETTAC METRIX system.

The open day came to a close with a Q & A session with Des Moore, TRAD Group’s Managing Director, which covered a wide range of topics including how the use of PLETTAC METRIX and ALTRIX have provided commercial benefits to the TRAD Group’s business model.

Book your place today at one of TRAD’s Open Days.

To be one of the first to experience the cost saving benefits of TRAD Hire & Sales’ new products, book your place at one of their upcoming open days – places are limited, so book now on 0845 899 0845 or email [email protected].

About TRAD Hire & Sales

TRAD Hire & Sales is the UK market leader in scaffold supplies; with Plettac METRIX and the ALTRIX Temporary Roofing System being the newest additions to their extensive product range, which also includes traditional scaffolding tube, fittings and boards, Tradlok, Tradstage and Trad Stair Tower.

For further information on service and products please call 0845 899 0845 and speak to one of our nationwide Sales Team.

Opinion: CISRS Mandatory CPD Course

Our new industry blogger Mark Bisset gives his opinion on the recent announcement of the mandatory CPD course from CISRS.

The latest hot topic within the UK scaffolding industry, is the planned introduction of continuing professional development training (CPD). This is for any individual involved in the scaffold industry, renewing or updating their competence levels. Negotiations regarding these changes has been ongoing for the past decade with input from the HSE. This in my opinion is definitely not, as many in the scaffold industry think, a knee jerk reaction, nor is it another “money making scheme” from the CISRS. This new approach has been inevitable, as the changes within the industry are moving at a rate of knots that requires a robust structured vocational education, for all personnel from the Scaffold Labourer through to the Managing Director. This latest mandatory training addition announced by the CISRS earlier this month will be introduced from June 2017 onwards. With this change it should bring with it, in my opinion, a much needed robust stepping stone structure, that wasn’t in place before. cisrsFrom my own personal experience being an apprentice scaffolder completing my CISRS Part 1 and Part 2, There was then a six year gap where I never went near a scaffold training facility before obtaining my advanced status. I’m sure this may be same with many other operatives throughout industry. With this in mind I think the (CPD) will bridge the gap when it comes to educating our workforce, by keeping all scaffolding operatives up to speed with all changes within technical and safety guidance documents. This will also allow our workforce to fine tune their broader knowledge regarding the industry. Many colleagues in this ever progressing industry will appreciate the fact that the sector has been through numerous changes in the past decade or so, with much of the responsibility to cascade any changes to the “coalface” left to the employers. This in turn will now be done through CPD, then followed up via toolbox talks etc… By the employer. There are the ‘big majors” and other professional scaffold contractors out there, that are also members of trade associations like the NASC, these firms continue to keep their workforce up to speed regularly with these changes, via toolbox talks and frequent safety meetings etc., that have concerns with this recent change. I can understand their concerns at potentially being liable for the cost of further training, whilst still being members of their respective associations, where each organisation pay a yearly levy, to receive regular updates regarding changes, in turn allowing them to act accordingly within their own organisations. All being said I think CPD has pro’s and con’s, however the pro’s outweigh the con’s. This new change must be embraced by all companies, large and small to help cement this thriving UK sector which is at the forefront of scaffolding worldwide. Please let us know your thoughts and opinions in the comments below.

Ferrybridge £360m power plant gets the green light

500 new construction jobs will be created after power firm SSE has taken a final decision to proceed with the Ferrybridge Multifuel 2 project in West Yorkshire, construction is expected to begin later this year.

News outlets have today suggested that the project will be built next to the recently completed FM1 project on land at Ferrybridge ‘C’ Power Station in Knottingley. News website ConstructionEnquirer has reported that an EPC contract has now been signed with Swiss engineering contractor Hitachi Zosen Inova, which built the neighbouring FM1 plant. More than 500 construction jobs will be created during the three-year FM2 build. Charlie Cryans, Head of Construction for SSE said: “We will be holding a meet the buyer event in the coming weeks which will provide local businesses and suppliers with the opportunity to meet the main contractor for the project, and pitch their products and services.” Franz-Josef Mengede, CEO of HZI said: “Our experience during the construction of the now operational FM1 plant will be invaluable in helping us to deliver this second plant and meet the high standards required by SSE.” Details of the upcoming meet the buyer event will be advertised in due course. Like the first multifuel plant, FM2 will have a generating capacity of 90MW and will produce enough energy to power around 160,000 homes.

Cape awarded 3 year contract renewal with Dow Chemicals

Cape has announced the award of a three year contract renewal with Dow Chemicals. The contract is for the provision of specialist cleaning for maintenance and project work at the Barry site in South Wales, UK.

The Dow Chemicals site at Barry in the UK, is one of the company’s largest manufacturing facilities. Silicone production started in Barry in 1952, initially by Midland Silicones and then Dow Corning in 1971. Continued investment throughout the decades has made the Barry site one of the most advanced facilities in the world for the production of silicon-based materials.

Commenting on the contract award, Simon Hicks, Managing Director for UK, said, “I am delighted that Cape has secured this contract renewal at Dow Chemicals, Barry, South Wales. Cape has a longstanding relationship with Dow Chemicals, spanning more than a decade and we look forward to continuing to work with this important client to deliver our critical industrial services across their asset.”

Layher brings ‘world’s first’ solution to major refurbishment project.

The world’s first use of the new universal aluminium HD beam from Layher is bringing key benefits to a major refurbishment project in Reading.

Constructed entirely from lightweight aluminium, the design features integral Allround rosettes as bracing points which utilise customers’ existing stocks to lace and brace pairs of beams together. It can work with a variety of other adaption parts to allow integration of the beams into the scaffold itself to make full use of the beam’s and scaffold’s capacities which represents important gains compared with fixing to the outside of the scaffold that can weaken strength capacities.

The project in Reading is seeing the transformation of the old ‘Yell House’ office building for Crown Student Living – ‘Queen’s Court’ will provide accommodation for 400 students. Scaffolding contractor Archway Services is using the beam both as a support for the scaffold structure above and, vitally, as a means of maintaining full public access to the on-site car park throughout the 11-month refurbishment programme.

“The project on the L-shaped building, which is under the management of Osborne, features a total of 16 boarded lifts rising to an overall height of 30 metres,” says Sean Pike, Managing Director of Layher Ltd.

“The car park within, which serves one of Reading’s main shopping centres, is accessed via an entry and exit tunnel at one of end of the main 50-metre façade – neither of which could be closed off at any point, not least during the build-up to the Christmas shopping period. Our new universal aluminium HD beam design has been positioned across the two adjacent openings to provide the optimum solution, with no road closures or even overnight work required.” The significance of the latter point is underscored by the refurbishment site being linked directly to one of the town’s most prestigious hotels.

The beam was built at ground level on an adjacent plaza and then craned in two sections into position from above. A scaffold tower at each end and a third support structure at the centre point allowed the two wide access tunnels – large enough for shop delivery vehicles – to be maintained underneath. Leg load capacities of 116 kNs then enabled the full scaffold structure above to be supported by the 1.25 metre deep beam which itself has a total span of 26 metres.

The design features 48.3 mm o/d vertical posts and diagonals. The uprights include integral rosettes and also allow traditional tube and couplers to be used as an alternative means of lacing and bracing.”

“However, one of the key characteristics of the new beam design is its 60 mm o/d top chord,” says Mel Archer, Managing Director of Archway Services. “It is this that provides the strength and which also enables the scaffold above to be connected at a wide choice of fixing positions. Compared to a tube and fitting alternative, the benefits are clear-cut in terms of complexity, time and manpower.”

Archway Services also used Layher Allround to provide full scaffold access to all faces of the building which were then clad in fire retardant sheeting. Apart from its light weight, which eased handling and erection operations, the wide bay design of Allround and its need for only minimal cross-bracing have created the optimum layout for workforce access and movement during refurbishment work. This includes the installation of a new façade and windows throughout and the addition of two new storeys at roof level.

“The system also enabled our workforce to accommodate a series of bay windows that project outwards from the building,” adds Mel Archer who notes that the reduced number of scaffolders needed for the installation helped to optimise safe working at height procedures.

Layher steel decking was used throughout with the company’s stair tower systems also installed at key access points. Additionally, a full width fan structure provided protection across the main car park entrance and exit and also above a second archway created above a further access road at the rear of the building. Here, Archway Services used Layher’s established bridging beam system.

“This is an excellent demonstration of the benefits that can be gained from the use of the new universal aluminium HD beam and we are proud to have achieved a genuine ‘world’s first’,” says Sean Pike. “It is providing an important solution to a key requirement at the site for the length of the project, fulfilling the specific needs of all concerned – from the shopping centre and car park management to the local authority and, of course, Crown Student Living,” he concludes.

Safety & Access Celebrate 25 years

Safety & Access Ltd celebrate 25 years of supporting our industry with a successful open day.

One of the leading scaffolding and working at height training providers Safety & Access Ltd have celebrated their 25th anniversary with a open day at the company’s Humber Training facility at CATCH, Stallingbrough.

Safety & AccessInvitees were treated to presentations from the likes of the NASC,CISRS and a practical demonstration was performed by JSP Safety Products on the Dangers of Suspension Intolerance including an impressive scaffolder rescue demonstration.

Furthermore Willmott Dixon which are one of the largest principal contractors in the UK delivered their view on the continued high standards of training within the UK scaffolding and access industry.

25 Years Supporting Our Industry

During the open day joint Managing Directors, Ray Johnson and Rick Statham of Safety & Access took us on a journey back through time to the beginning when the company was formed as Scaffold Inspection Services (SIS) Ltd in 1991, to provide an independent scaffold inspection service to their clients nationwide.

The invitees heard that the Company was a joint venture between the UK and International Scaffolding Company SGB and Hinton & Higgs Ltd which was at the time Europe’s largest Construction Health and Safety Consultancy. Their range of services soon expanded to include Scaffold Inspection training, the Construction Industry Scaffolders Record Scheme (CISRS) range of skill training, scaffolding consultancy advice and PASMA lightweight aluminium tower scaffolding training.

In late 1997 the directors undertook a management buyout of the Company that was then re-named Safety and Access Ltd in 1998.

The Company continued to expand its specialised working at height training and consultancy services to all industries including Construction, local and National Government, Petrochemical, Power Industry, Offshore, Entertainment, Utilities, Education, Property and Facilities Management.

As part of its own commitment to Health and Safety the company developed its own Health and Safety Management system in line with BH OHSAS 18001 and in March 2001 was successfully externally audited to this standard by NQA. Following on from this the Company started to offer a full Health and Safety Consultancy retained service to scaffolding and other clients and their organisations. In 2010 the company added ISO 9001 to its many accreditations and continues with a quality approach to its business and support services.

In January 2004 Safety and Access Ltd, in response to increasing demand from clients existing and new, opened a dedicated Management Training Facility at its Nottingham head office and training centre with an extended capacity of up to 40 attendees.

Safety and Access Ltd continues to grow and expand its services to all industries and in mid-2012 they opened an additional fully accredited training facility in the Humber region in Stallingborough offering CISRS and PASMA accreditation for work at height and scaffolding related training.

In 2013 the Company further expanded its international training portfolio by opening CISRS facilities for international accreditation in UAE, Qatar, and South Korea. Further international expansion plans are in place for other regions.

Today Safety & Access Ltd are regarded as one of the leading scaffolding and work at height training providers and consultancy services specialising in the UK and International markets. The company can include some of the largest UK and International businesses amongst its client base.

Open Day at NEW TRAD Safety System’s Bristol Depot

When it comes to designing, manufacturing and supplying fall safety products, TRAD Safety Systems is always out in front. That was the message at their first open day at their newest depot in Avonmouth, Bristol. They invited people to come along and get a feel for what TRAD Safety Systems can do for the Building, Construction, Civil Engineering and Maintenance Industries in the South West of England. TRAD2The day began with an introduction and presentation of all TRAD Safety Systems products. This was followed by a practical demonstration to showcase their qualities – and reveal what makes them so different. This involved a close look at their unique, market-leading TRADGuard Mesh Barrier Edge Protection System and TRAD Safety Deck system – a fall prevention work platform. Visit www.tradsafetysytems.co.uk for details on their full product range. Group Managing Director, Des Moore, then took to the floor to talk about the company and explained how they are continuing to develop ground-breaking new products, before finishing up proceedings with a Q&A session. Arthur Lanham, Health and Safety Manager at Kier Ltd commented: “I found the Open Day at Bristol to be very informative, interesting and well presented.” Contact TRAD Safety Systems today and discover how its comprehensive range of services will benefit your business.  

Worrying Rise In UK Scaffolding and Tool Thefts

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Doubtless many of our readers will have come across a workman or company who have had their scaffolding or tools stolen over the past few months. Perhaps some of you have even suffered this yourselves. From vans, sheds, construction sites, lockups, and even houses are being swiped all over the UK. Barely a day goes by without regional newspapers reporting on audacious and often quite devastating thefts of tools – with power tools particularly at risk (presumably due to their high resale value). The pattern is the same right across the country, from Cornwall to Cowdenbeath. And here’s the kicker for scaffolders – despite being unwieldy and tough to transport, scaffolding is by no means immune to the epidemic. Indeed, some people think that it’s actually playing a pretty big part in the thefts themselves. What on earth is going on? And what can you do to protect your precious tools?

Livelihood Theft

For those of us who work in construction, the tools of our trade are extremely important. Tools are not only often surprisingly expensive – they can also mean the difference between a good job (and thus more work) and a poor one. In the case of scaffolding, the theft of tools and equipment renders the job effectively impossible. Frequently, to steal someone’s tools is to steal their livelihood – a particularly upsetting thing to do. What is more, a great many workers become really quite attached to their favourite tools – treating them with enormous care and feeling surprisingly handicapped when forced to use someone else’s tools. One becomes accustomed to the ways and the shapes of one’s own tools – they seem, after a while, to mold themselves to one’s hand. No matter how well covered you are for the value of a lost set of tools, building up that kind of ‘relationship’ with a new set of tools can be a long process. For these reasons – as well as the obvious feelings of violation, and loss of monetary value – the theft of tools seems particularly reprehensible.

Rise In Theft

It is undoubtedly concerning, therefore, that the UK appears to be experiencing something of a construction site-theft crimewave, with professional construction tools being stolen as a matter of course all over the country. Many of these thefts are opportunist in nature, involving desperate criminals breaking into outbuildings, lockups, and construction sites to simply nab whatever they can lay their hands on before making a run for it. However, tool and equipment theft is growing ever more organised as the market for construction equipment grows. Those of us who are paid to lug the stuff around all day know just how tricky scaffolding can be to transport. However, a perplexing number of thieves are getting away with dismantling and driving off with huge amounts of scaffolding.

Scaffolding And Construction Site Theft

As many of us are all too aware, scaffolding comes in for a lot of flack when theft raises its ugly head. Sadly, it has been known for thieves to use scaffolding to gain access to the scene of their crimes, which has caused some ugly aftermaths for everyone (with the exception of the thieves themselves) concerned. However, recently scaffolding has increasingly become the victim rather than the innocent assistant of thieves, with scaffolding being removed and shipped away wholesale – sometimes right under the noses of oblivious communities. In many cases, those who steal scaffolding manage to do so by brazenly going in in broad daylight and taking the scaffolding down as though they’re authorised to do so. Nobody questions it, and they’re long gone before anyone actually involved with the site turns up. It takes an awful lot of nerve, but it’s devastatingly effective if it can be pulled off. However, even if you don’t believe that your scaffolding itself could ever be purloined in such a manner, it’s still worth protecting your smaller scaffolding tools.

Protecting Your Stuff

Sadly, there is no surefire way of keeping your scaffolding tools safe from thieves. Secure storage facilities and unimpeachable locks may help to deter thieves, but you may be safer keeping your tools close by to you, so that you will be quickly aware of any dodgy business. Guard dogs can be a great deterrent, but are not always practical, and an alarm system will only work if you can be certain that someone is going to react to it. What is more, security systems can often be prohibitively expensive. Some people are clubbing together, and renting out tool storage facilities in security a patrolled premises, or with more sophisticated security systems than one could afford alone. This can help. CCTV is also of enormous aid to the police in catching the perpetrators if your things do get stolen. If CCTV seems like a bug ask, installing a webcam or camera trap us often cheaper and more space-efficient. However, being able to identify and catch the people who stole your tools does not necessarily mean that your tools will be recovered – often these things change hands with startling speed! Perhaps the best thing to do is to be extra and demonstrably vigilant. Often, thieves will ‘scope’ a potential theft site beforehand. If it looks like you’re paying careful attention to your tools, many thieves will try their luck somewhere with less apparent risk of being caught. Short of electrifying the stuff, there’s not an awful lot you can do to keep your scaffolding safe, (if you can afford to set someone to guard it 24/7 then this may help – but that’s out of the question for most of us!). However, making the faces of those who are authorised to work with it known to the wider community may help a little. To the wider public, many construction workers are somewhat anonymous – in their hi-viz an hard hats, they could be anyone. This is what makes it so easy for robbery teams (also in hi-viz and hard hats) to remove scaffolding in broad daylight. While it may seem like a bit of a long-shot, making your scaffolding teams known the the locals where you’re working could prevent thieves from trading on this anonymity. Guest Article By: Gemma Bryant